Industrial IoT & Smart Automation

Connecting the physical and digital worlds. We design and implement IoT ecosystems that transform manufacturing operations, enable predictive maintenance, and drive Industry 4.0 initiatives with open-source technology at our core.

50K+
Connected Devices
40%
Avg. Efficiency Gains
99.8%
Device Uptime

IoT & Automation Services

Industrial IoT (IIoT) Solutions

Smart factory implementations with real-time production monitoring, predictive maintenance, OEE tracking, and SCADA integration. Edge computing for low-latency control systems.

Custom IoT Platform Development

End-to-end IoT platforms with device management, data ingestion pipelines, real-time analytics, and mobile/web dashboards. MQTT, CoAP, and HTTP protocol support.

Home Automation & Smart Building

Home Assistant-based solutions, custom integrations, voice control (Alexa, Google), energy management, and security system automation. Open-source, vendor-neutral approach.

Sensor Networks & Edge Computing

Wireless sensor networks (LoRaWAN, Zigbee, BLE), edge AI processing, gateway development, and fog computing architectures for bandwidth optimization.

Process Automation & Control Systems

PLC programming, HMI/SCADA development, robotic process automation (RPA), and industrial control system integration with modern IoT architectures.

Platforms & Technologies

IoT Platforms

  • AWS IoT Core & Greengrass
  • Azure IoT Hub & IoT Edge
  • Google Cloud IoT
  • ThingsBoard (open-source)
  • Node-RED for flow programming
Cloud & Edge

Home Automation

  • Home Assistant (primary)
  • OpenHAB integration
  • Custom ESPHome devices
  • Zigbee2MQTT bridge
  • Voice assistant integration
Open-Source

Hardware Platforms

  • Raspberry Pi & Industrial Pi
  • ESP32/ESP8266 microcontrollers
  • Arduino for prototyping
  • NVIDIA Jetson for edge AI
  • Industrial PLCs & RTUs

Communication Protocols

  • MQTT, AMQP, CoAP
  • OPC-UA for industrial systems
  • Modbus RTU/TCP
  • BACnet for building automation
  • LoRaWAN, Zigbee, Z-Wave, BLE

Case Studies

Manufacturing: Smart Factory Implementation

Automotive Component Manufacturer 2024-2025

Challenge: Production line downtime costing $50K/hour. Needed real-time machine monitoring, predictive maintenance, and OEE tracking across 200+ machines.

Solution: Deployed IIoT solution with 500+ sensors, edge gateways running TensorFlow Lite for vibration analysis, MQTT broker architecture, and custom dashboard. Integrated with existing SCADA and ERP systems.

Results:

  • 68% reduction in unplanned downtime
  • $4.2M annual savings from predictive maintenance
  • OEE improved from 65% to 87%
  • Real-time visibility across all production lines
  • ROI achieved in 8 months

Smart Building: Energy Management System

Commercial Office Complex Q2 2025

Challenge: 10-floor office building with high energy costs. Needed automated HVAC, lighting control, and occupancy-based optimization.

Solution: Home Assistant-based solution with BACnet integration for HVAC, Zigbee sensors for occupancy, smart thermostats, and ML-powered scheduling. Mobile app for tenant control.

Results:

  • 42% reduction in energy consumption
  • $180K annual energy cost savings
  • Improved tenant comfort scores by 35%
  • LEED Platinum certification achieved
  • 2-year payback period

Agriculture: Smart Irrigation System

Large-Scale Farm Operation 2025

Challenge: 500-acre farm with inefficient water usage, manual monitoring, and crop yield inconsistencies.

Solution: LoRaWAN sensor network with soil moisture, temperature, and weather sensors. Automated irrigation control, satellite imagery integration, and predictive analytics for optimal watering schedules.

Results:

  • 55% reduction in water consumption
  • 28% increase in crop yield
  • Remote monitoring from mobile app
  • $85K annual water cost savings
  • Environmental sustainability award received

Protocols & Standards

Industrial Protocols
  • OPC-UA: Industry 4.0 standard for machine-to-machine communication
  • Modbus: RTU and TCP variants for legacy equipment
  • Profinet/Profibus: Siemens industrial networks
  • EtherNet/IP: Rockwell Automation standard
Wireless Technologies
  • LoRaWAN: Long-range, low-power for outdoor sensors
  • Zigbee & Z-Wave: Mesh networks for home/building automation
  • BLE: Bluetooth Low Energy for proximity sensors
  • NB-IoT & LTE-M: Cellular IoT connectivity

Ready to Automate Your Operations?

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